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Hand in Hand with FRIEND, Yawei got order of RMB 162 million Yuan intelligent production line for automobile sheets

Publisher:Strategic operations department Release time:2018/05/28 Source:YAWEI

On May 18,2018 the signing ceremony of "strategic cooperation and intelligent production line procurement of automobile sheets" between FRIEND and YAWEI was held at the headquarters of Yawei. The contract value is RMB 161.9 million Yuan, purchasing the latest intelligent vehicle plate complete sets of production line, used in upgrade the automobile sheets business for FRIEND, in order to better service for domestic and international famous automobile manufacturers.


FRIEND is the tier one supplier for domestic well-known vehicle makers , is the largest domestic third party automobile steel shear processing and distribution service enterprises, focus on service Chang-an FORD, FAW-Volkswagen, Shanghai Volkswagen, SAIC-GM and other high-end brand vehicle makers and their main auto parts suppliers. Formed by Shanghai, ChangChun, Wuhan, Chongqing, Kaifeng, Ningde six big bases, the core of modern high-quality goods steel logistics system, has won the steel circulation enterprises 5 A-class, top 100 private enterprises in Shanghai, Shanghai top 50 private service enterprise, the national hundred gold suppliers, China top 50 steel sales, China's steel processing 10 top honor etc.


After both at home and abroad intelligent equipment manufacturers and a number of research and demonstration, FRIEND finally fully recognized the power of technology and products to meet their current and future development needs, decided to establish a long-term strategic cooperative relations with YAWEI, and signed a RMB 161.9 million Yuan one-time big order, fully demonstrated YAWEI technology and products has reached the international leading level.


The delivery cycle for this order is one year. Yawei is responsible for providing intelligent assembly lines and intelligent factory solutions for the existing and newly built factories of FRIEND. For Shanghai plant for high strength aluminum plate of high strength steel intelligent high-end intelligent production line and slitting line (including robot tool setup exchange), mainly in the service of Shanghai Volkswagen, SAIC-GM and Geely Volvo customers; Provide new intelligent production line of high-strength automobile exterior plate for Chongqing factory, mainly serve Chang-an Ford. Provide intelligent production line of high strength exterior plate for Zhengzhou new factory, mainly serve for SAIC passenger car. Provide intelligent production line of high strength exterior plate for new factory of Ningde, Fujian, mainly serve for SAIC motor corporation. It provides intelligent production line of high strength exterior plate for Wuhan new factory, mainly serving customers in central China, such as SAIC-GM.


YAWEI provide solutions for auto industry includes multiple of the blanking line, oscillating shear line and slitting line, solves the difficult problem, a number of industry is concentrated expression of "YAWEI intelligent manufacturing". The blanking line and oscillating shear line is mainly used for automobile covering parts plating leveling, and other parts of the sheet metal stamping forming, shear, can meet the high strength automobile surface plating, thyssen krupp standard FD plate, Baosteel standard O5 plate vehicle shell plate processing requirements, the performance index, the degree of automation, product stability, etc, has reached the advanced level of similar imported products. The blanking line adopts advanced automatic feeding material online automatic adjustment control technology, control technology, servo closed-loop measurement technology, new type automatic high-speed magnetic stacking and multiaxial servo drive synchronous control, the key techniques such as greatly improved the product processing quality and material utilization and production efficiency, reduce the labor costs. Original matrix electromagnet design and related control technology, constant current control pulse demagnetization filling technology and the combination of universal finger-stop design solve all kinds of special-shaped plate stacking problem, realizes the electromagnetic stacker a single blanking, a double blanking, two cross blanking, two pairs of, such as a complex blanking blanking function to achieve the perfect stacking effect.


                                                           Sheet metals blanking line                                            cut to length line with oscillating shear




The advanced robot tool setup exchange system is adopted in the high-end line of Yawei intelligence. Robot manipulator used the system instead of manual tool setup work, can through the MES system or operator on the interface input mother coil material parameters, the parameter of slit, through the computer to the PLC servo system control action and action sequence of robot precision and to complete tool setup. Realize the intelligent management of automatic blade row and tool life of slitting line. At the same time, the tool setup time is greatly shortened, the efficiency is increased by 20-40%, and the failure rate and error rate of the tool setup are controlled within 0.3%.

Robot setup system


At present, lightweight is one of the important trends in the future development of automobiles. The application demand of high-strength steel plate and high-strength aluminum plate and other lightweight and high-strength materials is increasing in the main engine plant. and continue to focus on the development trend of auto industry, through nearly ten years of continuous innovation, independent development of the automobile steel sheet blanking lines, aluminum plate blanking lines and oscillating shear line products, after several generations of continuous upgrading of technology, has been successful in the service of the Leopaard, Chang-an, chang-an Ford, Shenlong, Faw liberation, SGMW, JAC automobile manufacturers, the market performance significantly. The cooperation with FRIEND, however, it will further enhance the market share in the automotive sector, also fully shows YAWEI have mature high-end car plate automatic and intelligent production inside and outside the ability of a full set of equipment, can fully meet the downstream customers of automobile high strength steel and high strength aluminum and other materials processing requirements.





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