Recently, Yawei shares invested 50 million yuan construction of automatic spraying production line put into use. The production line applies advanced robot spraying technology to comprehensively upgrade the painting workshop, which not only realizes the double improvement of production efficiency and product quality, but also sets a model for the green transformation and sustainable development of the industry.

The project construction period is as long as two and a half years, from the program negotiation, research and visit, to the construction and installation, technical details of the difficulties, the project team members have high standards and strict requirements, to ensure the smooth production line. The project introduces the world's top automation equipment and technical processes, such as: robot spray gun with multi-axis flexible operation, to achieve comprehensive uniform spraying of complex workpieces; The advanced automatic paint mixing system realizes the standardization and intellectualization of the paint mixing process, greatly improving the quality and efficiency ‌; The automatic conveyor chain system has strong bearing capacity, accurate positioning, and can realize multi-beat operation according to the workpiece demand; The domestic advanced zeolite runner adsorption +RTO regenerative incineration process is used to meet the requirements of environmental protection for a long time. It is the first to realize the automatic spraying mass production of orange paint robot, which provides technical guidance for the future green intelligent transformation of machine tool industry; Through the central control system, the comprehensive display and real-time monitoring of the whole process flow, real-time status, output, production rhythm, temperature, power consumption and other data of the line body are realized, which provides accurate and effective data support for the painting production management. After the transformation of the painting workshop covers an area of 3600 square meters, according to the painting process scientific partition, from the upper part, cleaning, scraping putty, painting to drying curing, etc., each process area is closely connected, the production rhythm is smooth and orderly.

The production of automatic spraying production line has made the company's painting workshop realize a comprehensive transformation from manual operation to robot operation. This transformation not only greatly improves the production efficiency, but also ensures the stability and consistency of product quality, and the robot spraying system with its high-precision and high-efficiency characteristics can easily cope with the all-round uniform spraying of complex workpieces, so as to meet the high standards of customers for product quality. At the same time, it has achieved remarkable results in energy conservation and emission reduction, and successfully increased the treatment efficiency of coating exhaust gas to 98%, which can reduce VOCs emissions by 40.6 tons per year, and reduce by up to 60% year-on-year.

In the future, Yawei will adhere to the introduction of advanced technology, improve the green, automation and intelligent level of production and manufacturing process, and continue to contribute to the development of new quality productivity of manufacturing industry.