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Electric Switchgear Industry
Yawei is committed to providing a complete set of solutions for electrical switchgear industryThe processing batch of sheet metal parts of the cabinet body is large, and the labor intensity is high, which restricts the increase of the production capacity of the complete set of switchgear. Yawei is the first to launch the automatic sheet metal processing equipment in the industry--switch according to the technological characteristics of the sheet metal parts of the cabinet body. The cabinet flexible processing production line adopts the streamline production of automatic feeding, punching and shearing, bending and stacking, which replaces the traditional single-machine operation mode in different areas. The processing efficiency of a complete set of sheet metal parts is increased by more than 40%. The qualification rate of finished products of robots and parts is also better guaranteed.
View Introduction
Solution for Electric Switchgear Industry
In recent years, the demand for electrical switchgear has remained high due to increased investments in national infrastructure, steady growth in the real estate sector, and the renovation of old power grids. However, the industry has relatively low entry barriers, leading to intense market competition. Therefore, improving production efficiency has become a critical challenge for customers in order to stay competitive in the market.
In the electrical switchgear industry, the processing of cabinet sheet metal components has become a critical concern for many manufacturers. In traditional sheet metal processing workshops, several significant issues often trouble company managers: Chaotic workshop scenes with raw materials and semi-finished products scattered everywhere, causing inefficient workpiece logistics. Difficulty in ensuring equipment uptime, as production orders require a high level of planning and management expertise. Often, upstream and downstream processes do not align, significantly reducing equipment utilization rates. High dependence on sheet metal technical staff, with long training periods for skilled technicians. Recruitment challenges are becoming increasingly apparent in sheet metal workshops. Complex workshop management, with difficulties in predicting order delivery cycles. For orders involving multiple product varieties in small quantities, workshop management costs are high, and delivery challenges are frequent, requiring constant coordination by management to resolve on-site issues.
- Product Quality
- Production Efficiency
- Industry Barriers
- Labor Intensity
Solution
Flexible Processing Production Line for Switchgear Cabinets.
The processing volume of cabinet sheet metal parts is large, with high labor intensity, which has restricted the capacity improvement of complete switchgear cabinets. In response to the process characteristics of cabinet sheet metal parts, Yawei was the first in the industry to introduce a fully automatic sheet metal processing equipment – the flexible processing production line for switchgear cabinets. It adopts a streamlined production process with automatic loading, punching, cutting, bending, and stacking, replacing the traditional segmented single-machine operation mode. The processing efficiency of the entire set of sheet metal parts has increased by more than 40%, and the use of industrial robots has also improved the finished product qualification rate.Flexible Processing Production Line for Switchgear Cabinets.
The processing volume of cabinet sheet metal parts is large, with high labor intensity, which has restricted the capacity improvement of complete switchgear cabinets. In response to the process characteristics of cabinet sheet metal parts, Yawei was the first in the industry to introduce a fully automatic sheet metal processing equipment – the flexible processing production line for switchgear cabinets. It adopts a streamlined production process with automatic loading, punching, cutting, bending, and stacking, replacing the traditional segmented single-machine operation mode. The processing efficiency of the entire set of sheet metal parts has increased by more than 40%, and the use of industrial robots has also improved the finished product qualification rate.
CNC Sheet Metal Bending Unit
Through the powerful combination of Yawei electrical cabinet-specific bending machine and German KUKA industrial robot, equipped with multi-functional pneumatic hemming and bending dies, the robot can automatically center, bend, flip, and stack the side panels and front panels of the central cabinet after grabbing the workpiece. The robust KUKA robot can continuously process dozens of workpieces, making the entire processing unit fully automated.CNC Sheet Metal Bending Unit
Through the powerful combination of Yawei electrical cabinet-specific bending machine and German KUKA industrial robot, equipped with multi-functional pneumatic hemming and bending dies, the robot can automatically center, bend, flip, and stack the side panels and front panels of the central cabinet after grabbing the workpiece. The robust KUKA robot can continuously process dozens of workpieces, making the entire processing unit fully automated.
CNC Sheet Metal Intelligent Factory
Yawei has partnered with influential large enterprises in the electrical switchgear industry, becoming a model project for Yawei sheet metal equipment in the field of intelligent factories. Positioned as a high-end intelligent production factory, it aims to achieve intelligent processing, intelligent control, intelligent logistics, and visual production within the project. This includes the integration of ERP systems, MES systems, and intelligent warehousing and logistics, all seamlessly and intelligently integrated.CNC Sheet Metal Intelligent Factory
Yawei has partnered with influential large enterprises in the electrical switchgear industry, becoming a model project for Yawei sheet metal equipment in the field of intelligent factories. Positioned as a high-end intelligent production factory, it aims to achieve intelligent processing, intelligent control, intelligent logistics, and visual production within the project. This includes the integration of ERP systems, MES systems, and intelligent warehousing and logistics, all seamlessly and intelligently integrated.
